How to restore Citroen
2CV
© Lindsay Porter and
Veloce Publishing
The service schedule shown
in this chapter is mostly based on the recommendations of 2CVGB, the British
2CV Club which, in turn, has distilled it from the schedules for a range
of A-series vehicles. Its based on the servicing needs of a typical 602cc-engined
2CV - the great majority of A-series cars - so there will, inevitably,
be small differences and additions for other variants on the A-series theme.
The advice of top lubricant
specialist Morris Lubricants has also been reproduced here.
Important note: time versus
distance
There are five service schedules
shown here, each specifying both a time scale and a mileage, in keeping
with Citroens original schedules. The point to bear in mind, of course,
is to use the interval that comes first. For instance, even if your car
hasn't covered 24,000 miles in a two year period (Service E), you may still
need to replace the brake fluid because it deteriorates over time, not
just with use.
Brake fluid types
Early 2CVs use conventional
brake fluid. All later 2CVs and derivatives use the superior LHM brake
fluid (shown on the left in the accompanying picture).
Never mix these fluids
or use the wrong type. The (largely) synthetic rubber brake seals of both
types of system will disintegrate if they come into contact with the wrong
fluid.
Conventional brake fluid
is hygroscopic, which means that it absorbs moisture from the air. This
absorbed moisture causes corrosion inside the brake system. It will also
boil, turn to vapour, and prevent the brakes from working when there is
too much of it. This type of fluid must be drained and replaced at the
recommended intervals.
LHM brake fluid is not
hygroscopic, but will still absorb smaller amounts of moisture from the
air over a longer period of time. Its recommended that this type of fluid
is replaced every 5 years or 75,000 miles.
Daily checks: Its your responsibility
to keep your cars fluids topped up and to keep it legal and safe between
services.
Service A: Every month,
or every 1000 miles/1500km.
Service B: Every 3 months,
or every 3000 miles/5000km.
Service C: Every 6 months,
or every 6000 miles/10,000km.
Service D: Every 12 months,
or every 12,000 miles/20,000km.
Service E: Every 24 months,
or every 24,000 miles/40,000km.
If you've just bought your
car, carry out a full Service E schedule and start again from there.
Service A: Every month or
every 1000 miles/1500km
Check, adjust, clean or
replace:
Engine oil. See pictures
3-1 and 3-2.
Brake fluid - Use only
the correct type.
Windscreen washer reservoir
(use more additive in winter, not washing-up liquid).
Tyre pressures/condition
- See specifications at the end of this chapter. By law in the UK, tyres
must have at least 1.6mm tread all the way around, though its relatively
dangerous at those levels. Check the insides and outsides of tyre walls
for bulges or cracking, and replace if any are found. 2CV tyres frequently
age-expire before they wear out. Renew tyres every six years, irrespective
of wear levels.
Grille muff - Fit when
ambient temperatures fall below 10 degrees C; remove at 15 degrees C.
Horn.
Headlights.
Side lights, front and
rear.
Stop lights.
Indicators and hazard
warning lights (when fitted).
Rear fog light (when fitted).
Brake fluid level warning
light (when fitted).
Windscreen wipers.
Windscreen washers.
Security of door mirror/s.
Windscreen and glass (chips/cracks).
Door lock operation.
Seat belts - tug sharply
to check that inertia reel belts lock. Check mountings for security; webbing
for damage.
Security of seat mountings
and seat runners.
Lubricate kingpins and
check for excessive play.
Service B: Every 3 months
or every 3000 miles/5000km
Repeat Service A, plus the
following:
Replace engine oil and
filter.
Lubricate the following:
Driveshaft splines (use
general purpose grease).
Grease the parking brake
linkages. Aerosol grease is perfect.
Heater cables.
Carburettor linkages.
Clutch pedal linkages.
Check, adjust, clean or replace:
Sparkplugs - Check gaps.
Battery terminals - Wurth
battery terminal grease.
Disc brake pad for wear
- 3mm minimum friction material thickness, not including backing pads.
See Chapter 6.
Parking brake - 3mm minimum
friction material thickness.
Driveshaft gaiters for
splits or damage.
Wheel nuts 39 to 58Nm
(29 to 43lb/ft).
Service C: Every 6 months
or every 6000 miles/10,000km
Repeat previous services,
plus the following:
Replace:
Sparkplugs.
Lubricate:
Door hinges.
Bonnet, boot lid and door
(when applicable) steel sliding hinge. Use light lubricating oil or wax
underbody protection.
Check, adjust, clean or replace:
Ignition timing. See Chapter
4.
Oil cooler fins - Wash
out from back-to-front. Aerosol carburettor cleaner may be useful.
Alternator drive belt
- No fraying, polishing, splits or wear. 10mm movement in belt at longest
point when pushed firmly with thumb.
Brake pipes - Secure,
no corrosion, no splits in early-type flexy hoses. See Chapter 6.
Exhaust system - Secure,
solid and leak free. See Chapter 4.
Adjust front brakes -
Drum brake models. See Chapter 6.
Rotate wheels - diagonally
- left-rear to right-front, etc.
Service D: Every 12 months
or every 12,000 miles/20,000km
Repeat previous services,
plus the following:
Replace:
Sparkplugs - gap = 0.65
to 0.75mm.
Set contact breaker gap
(0.35 to 0.45mm) and reset timing. See Chapter 4.
Condenser. See Chapter
4.
Lubricate:
Knife edges - You may
wish to remove, clean, examine for wear and regrease - resetting suspension
heights. See Chapter 7.
Track rod ends - You may
wish to dismantle, clean, examine for wear and reassemble with grease -
check wheel alignment. See Chapter 7.
Bonnet and tailgate pins
(Dyane) - Remove and lubricate with copper grease. See Chapter 11.
Check, adjust, clean or
replace:
Check/reset valve rocker
clearances (0.25mm is preferable). See Chapter 4.
Adjust rear brakes. See
Chapter 6.
Wing mounting threads
- Lubricate with copper grease.
Carburettor float heights
- 18mm +/- 1mm - clean out the carburettor if necessary. See Chapter 4.
Engine idle speed - Emissions
will be checked as part of the UK MoT test.
Wheel bearings. With each
wheel raised off the ground in turn, they can be spun (bearing noise) and
twisted top-and-bottom then side-to-side to check for wear in other steering
and suspension components (part of the MoT test in the UK).
Steering play - Should
be very little - check components individually.
Gearlever slide - Use
silicone lubricant - do not use grease or oil.
Headlight beam alignment
- Part of the MoT test in the UK.
Carburettor fuel filter
- Both external and at fuel pipe inlet point in carburettor. See Chapter
4.
Service E: Every 24 months
or every 24,000 miles/40,000km
Repeat previous services,
plus the following:
Replace contact breaker
and reset timing.
Replace brake fluid -
Only use the correct type - two different, incompatible types were used
on the 2CV family.
Radio aerial (when fitted)
- Remove and check for corrosion around the mounting - this will also ensure
a good earth contact.
Rear brake shoes - Check
for wear, and check rear wheel cylinders for leaking or seized pistons.
See Chapter 6.
Every 50,000 miles/80,000km
This isnt in any other
service schedule, but rather is a strong suggestion of my own.
Brake fluid - special note
DOT (non-LHM) brake fluid:
Change every 2 years.
LHM brake fluid: Change
every 5 years or 75,000 miles, whichever comes first.
SERVICING SPECIFICATIONS
- 2CV6 MODEL
Engine - 2.3 litres (4 Imp.
pints).
Gearbox - 0.9 litres (1.6
Imp. pints).
Brake system - 0.25 litres
(0.4 Imp. pints).
Battery - 12v (36Ah recommended).
Sparkplugs - Eyquem 755,
NGK B6H5 or BP6H5 or equivalent.
Electrode gap - 0.65 to
0.75mm. (0.025 to 0.029in) though some recommend keeping the gap down to
0.6mm.
Tyres - Michelin or equivalent
125 - 15 tubeless.
Tyre pressures - 1.4bar
(20psi) front. 1.8bar (26psi) rear. 2bar (29psi) spare. Note. Recommended
tyre pressures varied greatly over years/models. Check handbook.
Petrol tank - 25 litres
(5.4 Imp. gallons).
Fuses (when fitted) - 10A,
16A or see Chapter 8. Electrics - Wiring Diagrams.
Bulbs - Headlight 12v 45/40w
(or up to 55/60w). Front sidelight 12v 4w. Note. More powerful tail-light
bulbs may melt the light cover! Tail-lights 12v 5w. Direction indicators
12v 21w. Speedometer 12v 2w.
Static advance - 8 degrees
Before Top-Dead Centre. 625cc (33 and 35bhp engines): 8 degrees Before
Top-Dead Centre. All other engine types: 12 degrees Before Top-Dead Centre.
© Lindsay Porter and
Veloce Publishing |